Unlock the Full Potential of Aluminium

Cutting-edge component design and casting simulation by experts.

3D CAD Models

We create precise 3D CAD models optimised for aluminium casting. Ensuring manufacturability from the very first design stage.

Pre-Production Engineering

We validate and refine your designs through simulations and engineering checks before production begins. Reducing risks, saving costs, and ensuring superior results.

Free Expert Consultation

Not sure how to start your aluminium project? Our experts are ready to discuss your ideas, explore options, and recommend the best path forward – completely free of charge for the first consultancy.

Who we are

We Are an industrial component and die modelling company

At Alpha Cast, we’re passionate about pushing the boundaries of aluminium design. Our team of experienced engineers is committed to providing cutting-edge solutions tailored to your needs.

Solutions Provided by Us

We have built our expertise in the following areas of die-casting component and tool engineering.

Our team leverages cutting-edge tools and decades of experience to deliver outstanding results in aluminium die casting projects.

Aluminium Component Design

Designing parts optimised for casting efficiency, minimal material use, and streamlined production processes.

Aluminium Casting Simulation

Predicting casting outcomes using advanced simulation software to avoid defects and optimise performance before production begins.

Die Casting Tool Optimisation and Development

Enhancing tool designs for maximum durability, improved cycle times, and superior component quality.

Comprehensive Support for Your Industrial Die Cast Tool Design

From initial concept to production-ready solutions, we cover all aspects of industrial die cast tool engineering.

Component Design

Component design optimised for aluminium high pressure die casting

Tooling Concept Design

Tooling concept design including ingate and vent system alongside with “tool directions”

Simulation of Die Cast Tools Before Production
Casting simulations including filling caracteristics, solidification model
Free Consultancy

Unsure about the best approach for your aluminium project? We offer a free consultation to discuss your needs, explore potential solutions, and answer any questions you may have.

How We Work

When you need experience, we have it covered.

Define key features

Determine tooling directions
Design for minimal material usage
Casting orientation and ingate optimisation

Validation with Flow3D simulations

Tools We Use

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flow3d-cast
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