Unlock the Full Potential of Aluminium
Cutting-edge component design and casting simulation by experts.
We create precise 3D CAD models optimised for aluminium casting. Ensuring manufacturability from the very first design stage.
We validate and refine your designs through simulations and engineering checks before production begins. Reducing risks, saving costs, and ensuring superior results.
Not sure how to start your aluminium project? Our experts are ready to discuss your ideas, explore options, and recommend the best path forward – completely free of charge for the first consultancy.
Who we are
We Are an industrial component and die modelling company
At Alpha Cast, we’re passionate about pushing the boundaries of aluminium design. Our team of experienced engineers is committed to providing cutting-edge solutions tailored to your needs.

Solutions Provided by Us
We have built our expertise in the following areas of die-casting component and tool engineering.
Our team leverages cutting-edge tools and decades of experience to deliver outstanding results in aluminium die casting projects.
Designing parts optimised for casting efficiency, minimal material use, and streamlined production processes.
Predicting casting outcomes using advanced simulation software to avoid defects and optimise performance before production begins.
Enhancing tool designs for maximum durability, improved cycle times, and superior component quality.
Comprehensive Support for Your Industrial Die Cast Tool Design
From initial concept to production-ready solutions, we cover all aspects of industrial die cast tool engineering.

Component design optimised for aluminium high pressure die casting

Tooling concept design including ingate and vent system alongside with “tool directions”

Unsure about the best approach for your aluminium project? We offer a free consultation to discuss your needs, explore potential solutions, and answer any questions you may have.
How We Work
When you need experience, we have it covered.

Define key features
Determine tooling directions
Design for minimal material usage
Casting orientation and ingate optimisation
Validation with Flow3D simulations
Tools We Use


